BOILER: OPERATION, MAINTENANCE AND TROUBLESHOOTING
TRAINING BOILER: OPERATION, MAINTENANCE & TROUBLESHOOTING TRAINING
This course is designed to teach the maintenance and safe operation of boiler and steam systems. Participants will study pressurized vessels, boiler operation safety skills, troubleshooting techniques, and preventative maintenance guidelines. Application of these skills as well as experience on actual equipment should provide the participants with knowledge and skills to diagnose and repair equipment malfunctions.The participants will learn the materials below:
- The installation, operation, maintenance and management of boiler plants
- The steam and combustion processes
- Safe boiler operation techniques
- About pollutants and the technologies that exist to reduce emission levels
- How to achieve peak boiler plant efficiencies
- How to identify and troubleshoot boiler problems quickly and Efficiently.
B.TUJUAN PELATIHAN BOILER MAINTENANCE
- Identify the various types of boilers
- Use essential terms and understand their key applications
- Describe the typical characteristics of fuels fired
- Perform basic combustion and process calculations
- Recognize the impact fuels have on the boiler heat transfer surfaces
- Describe the ancillary equipment associated with steam boiler plants and their integral role in the safety of the boiler
- Outline the applicable pressure part design codes and explain their influence on boiler pressure parts sizing, inspection and non-destructive examination
- Initiate an effective inspection and maintenance program
- Minimize forced outages and prevent serious damage to boiler equipment
- provide an overview of the legislative requirements plus the essential steps and responsibilities for the repair of boilers
- Recognize the importance of and implement the procedures for the protection of a boiler during cold storage
C.MATERI PELATIHAN OPERATOR BOILER
- INTRODUCTION
Types of package boilers and their applications
Boiler components, terminology and definitions - FUEL COMBUSTION AND STEAM GENERATION PROCESS
Overview of the boiler heating and steam generation process
Influence of fuel types on boiler design and operation
Firing appliances
Basics to the theory of combustion and fundamentals of steam generation
Thermal efficiency
Fire-side deposits and their influences - BOILER AUXILIARY PLANT
Water treatment and dosing plant
Feed water pumps, valves, steam traps, piping, fans, and dampers
Firing systems
Economizers and heat recovery equipment
Flue gas cleaning and dust removal
Soot blowers - OPERATIONS AND CONTROLS
Boiler instrumentation and its purpose
Typical P&I diagrams for coal/oil fired package units
OEM operating manuals
Control systems or loops
Operation and control philosophy, sequences and procedures
Safety equipment and emergency procedures
Typical operational problems, reasons for the problems
Troubleshooting
Operating records and logs
The do’s and don’ts of boiler operation and corrective action - PRESSURE CONTAINING COMPONENTS
Basics to codes calculation theory and assumptions
Overview of design parameters for shell, furnace, plates and tubing Importance of pressure part inspection. 6. - PLANNING AND MANAGING BOILER MAINTENANCE
Critical importance of maintenance policies and programs
Manufacturers literature and requirements
Regularity of inspections and maintenance
Critical items for maintenance for safety, efficiency and reliability
Country/state legislation regarding inspection and repairs
Authorized inspection authority involvement
Maintenance records and preventative maintenance
In-house vs contractor repair maintenance
The do’s and don’ts in terms of boiler maintenance - MANAGING BOILER REPAIRS, TROUBLESHOOTING & MODIFICATIONS
When does a boiler repair become a boiler modification?
Importance of historical records
Understanding the steps and requirements when undertaking modifications
Boiler owner and contractor responsibilities
AIA and their inspection points
The do’s and don’ts regarding boiler repairs - COLD STORAGE OF A BOILER
Importance of an established storage period, preservation steps and return of the boiler
Storage instructions and procedures
Consequences of no plan - EMISSION CONTROLS AND ENVIRONMENTAL CONSTRAINTS
Types of emissions for different fuels fired
Control of boiler flue gas emission
Flue gas cleaning and scrubbing equipment
Oil and gas burner design to reduce NOx emissions
Effectiveness of gas cleaning or scrubbing equipment
Acceptable emission levels - PRACTICAL SESSIONS
D.PESERTA PELATIHAN BOILER
- Senior Boiler Plant Operators, Repairers & Installers
- Boiler Plant Engineers
- Operation, Maintenance, Inspection & Repair Managers, Supervisors & Engineers
- Mechanical Engineers & Technicians
- Design Engineers, Insurance Company Inspectors
| Jadwal/Agenda Pelatihan |
|---|
| - 8-10 Januari 2022 - 15-17 Februari 2022 - 22-24 Maret 2022 - 19-21 April 2022 - 10-12 Mei 2022 - 21-23 Juni 2022 - 19-21 Juli 2022 - 9-11 Agustus 2022 - 20-22 September 2022 - 18-20 Oktober 2022 - 8-10 November 2022 - 6-8 Desember 2022 - 27-29 Desember 2022 |
| Fasilitas | Metode Pelatihan |
|---|---|
| - FREE Airport pickup service (Gratis Antar jemput Hotel/Bandara/Stasiun/Terminal) - FREE TransporsiPeserta ke tempat pelatihan . - Module atau Handout - FREE Flashdisk - Sertifikat - FREE Bag or bagpackers (Tas Training) - Training Kit (Dokumentasi photo, Blocknote, ATK, etc) - 2x Coffe Break & 1 Lunch, Dinner - FREE Souvenir Exclusive - Training room full AC and Multimedia | - Presentasi - Diskusi - Case Study - Simulation - Evaluation (Pre and Post Test) - Kunjungan/Praktek (Menyesuaikan/tentative) |
| Catatan: |
|---|
| Hotel untuk pelatihan ada beberapa pilihan seperti Hotel Ibis, Hotel Aston, Hotel Amaris, Hotel Cavinton, Hotel Hyatt, Hotel Grand Aston, Novotel, Hotel Harris, Hotel 101, Hotel Grand Mercure,Ritz Carlton, Hotel Ibis Style dan masih banyak pilihan menarik lainnya. Apabila perusahaan membutuhkan paket in house training anggaran investasi pelatihan dapat menyesuaikan dengan anggaran perusahaan. Dapatkan harga spesial untuk pengiriman minimal 3 peserta dari perusahaan yang sama dan dapatkan private class untuk kebutuhan pelatihan yang exclusive. Informasi lebih lanjut bisa menghubungi kami di 085290951223 atau email infodiklat.indonesia@gmail.com |
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