Yogyakarta
+62 852 9095 1223
cs@empowerment.co.id

BOILER: OPERATION, MAINTENANCE AND TROUBLESHOOTING

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BOILER: OPERATION, MAINTENANCE AND TROUBLESHOOTING

TRAINING BOILER: OPERATION, MAINTENANCE & TROUBLESHOOTING TRAINING

This course is designed to teach the maintenance and safe operation of boiler and steam systems. Participants will study pressurized vessels, boiler operation safety skills, troubleshooting techniques, and preventative maintenance guidelines. Application of these skills as well as experience on actual equipment should provide the participants with knowledge and skills to diagnose and repair equipment malfunctions.The participants will learn the materials below:

  1. The installation, operation, maintenance and management of boiler plants
  2. The steam and combustion processes
  3. Safe boiler operation techniques
  4. About pollutants and the technologies that exist to reduce emission levels
  5. How to achieve peak boiler plant efficiencies
  6. How to identify and troubleshoot boiler problems quickly and Efficiently.

B.TUJUAN PELATIHAN BOILER MAINTENANCE

  1. Identify the various types of boilers
  2. Use essential terms and understand their key applications
  3. Describe the typical characteristics of fuels fired
  4. Perform basic combustion and process calculations
  5. Recognize the impact fuels have on the boiler heat transfer surfaces
  6. Describe the ancillary equipment associated with steam boiler plants and their integral role in the safety of the boiler
  7. Outline the applicable pressure part design codes and explain their influence on boiler pressure parts sizing, inspection and non-destructive examination
  8. Initiate an effective inspection and maintenance program
  9. Minimize forced outages and prevent serious damage to boiler equipment
  10. provide an overview of the legislative requirements plus the essential steps and responsibilities for the repair of boilers
  11. Recognize the importance of and implement the procedures for the protection of a boiler during cold storage

C.MATERI PELATIHAN OPERATOR BOILER

  1. INTRODUCTION
    Types of package boilers and their applications
    Boiler components, terminology and definitions
  2. FUEL COMBUSTION AND STEAM GENERATION PROCESS
    Overview of the boiler heating and steam generation process
    Influence of fuel types on boiler design and operation
    Firing appliances
    Basics to the theory of combustion and fundamentals of steam generation
    Thermal efficiency
    Fire-side deposits and their influences
  3. BOILER AUXILIARY PLANT
    Water treatment and dosing plant
    Feed water pumps, valves, steam traps, piping, fans, and dampers
    Firing systems
    Economizers and heat recovery equipment
    Flue gas cleaning and dust removal
    Soot blowers
  4. OPERATIONS AND CONTROLS
    Boiler instrumentation and its purpose
    Typical P&I diagrams for coal/oil fired package units
    OEM operating manuals
    Control systems or loops
    Operation and control philosophy, sequences and procedures
    Safety equipment and emergency procedures
    Typical operational problems, reasons for the problems
    Troubleshooting
    Operating records and logs
    The do’s and don’ts of boiler operation and corrective action
  5. PRESSURE CONTAINING COMPONENTS
    Basics to codes calculation theory and assumptions
    Overview of design parameters for shell, furnace, plates and tubing Importance of pressure part inspection. 6.
  6. PLANNING AND MANAGING BOILER MAINTENANCE
    Critical importance of maintenance policies and programs
    Manufacturers literature and requirements
    Regularity of inspections and maintenance
    Critical items for maintenance for safety, efficiency and reliability
    Country/state legislation regarding inspection and repairs
    Authorized inspection authority involvement
    Maintenance records and preventative maintenance
    In-house vs contractor repair maintenance
    The do’s and don’ts in terms of boiler maintenance
  7. MANAGING BOILER REPAIRS, TROUBLESHOOTING & MODIFICATIONS
    When does a boiler repair become a boiler modification?
    Importance of historical records
    Understanding the steps and requirements when undertaking modifications
    Boiler owner and contractor responsibilities
    AIA and their inspection points
    The do’s and don’ts regarding boiler repairs
  8. COLD STORAGE OF A BOILER
    Importance of an established storage period, preservation steps and return of the boiler
    Storage instructions and procedures
    Consequences of no plan
  9. EMISSION CONTROLS AND ENVIRONMENTAL CONSTRAINTS
    Types of emissions for different fuels fired
    Control of boiler flue gas emission
    Flue gas cleaning and scrubbing equipment
    Oil and gas burner design to reduce NOx emissions
    Effectiveness of gas cleaning or scrubbing equipment
    Acceptable emission levels
  10. PRACTICAL SESSIONS

D.PESERTA  PELATIHAN BOILER

  1. Senior Boiler Plant Operators, Repairers & Installers
  2. Boiler Plant Engineers
  3. Operation, Maintenance, Inspection & Repair Managers, Supervisors & Engineers
  4. Mechanical Engineers & Technicians
  5. Design Engineers, Insurance Company Inspectors

Jadwal/Agenda Pelatihan
- 2 sd 4 Januari 2021
- 13 sd 15 Februari 2021
- 27 sd 29 Maret 2021
- 17 sd 19 April 2021
- 7 sd 9 Mei 2021
- 12 sd 14 Juni 2021
- 17 sd 19 Juli 2021
- 14 sd 16 Agustus 2021
- 12 sd 14 September 2021
- 16 sd 18 Oktober 2021
- 21 sd 23 November 2021
- 26 sd 28 Desember 2021

FasilitasMetode Pelatihan
- FREE Airport pickup service (Gratis Antar jemput Hotel/Bandara/Stasiun/Terminal)
- FREE TransporsiPeserta ke tempat pelatihan .
- Module atau Handout
- FREE Flashdisk
- Sertifikat
- FREE Bag or bagpackers (Tas Training)
- Training Kit (Dokumentasi photo, Blocknote, ATK, etc)
- 2x Coffe Break & 1 Lunch, Dinner
- FREE Souvenir Exclusive
- Training room full AC and Multimedia
- Presentasi
- Diskusi
- Case Study
- Simulation
- Evaluation (Pre and Post Test)
- Kunjungan/Praktek (Menyesuaikan/tentative)

Catatan:
Hotel untuk pelatihan ada beberapa pilihan seperti Hotel Ibis, Hotel Aston, Hotel Amaris, Hotel Cavinton, Hotel Hyatt, Hotel Grand Aston, Novotel, Hotel Harris, Hotel 101, Hotel Grand Mercure,Ritz Carlton, Hotel Ibis Style dan masih banyak pilihan menarik lainnya.

Apabila perusahaan membutuhkan paket in house training anggaran investasi pelatihan dapat menyesuaikan dengan anggaran perusahaan. Dapatkan harga spesial untuk pengiriman minimal 3 peserta dari perusahaan yang sama dan dapatkan private class untuk kebutuhan pelatihan yang exclusive.

Informasi lebih lanjut bisa menghubungi kami di 085290951223 atau email  infodiklat.indonesia@gmail.com

 

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