BOILER: OPERATION, MAINTENANCE AND TROUBLESHOOTING

TRAINING BOILER: OPERATION, MAINTENANCE & TROUBLESHOOTING TRAINING

This course is designed to teach the maintenance and safe operation of boiler and steam systems. Participants will study pressurized vessels, boiler operation safety skills, troubleshooting techniques, and preventative maintenance guidelines. Application of these skills as well as experience on actual equipment should provide the participants with knowledge and skills to diagnose and repair equipment malfunctions.The participants will learn the materials below:

1. The installation, operation, maintenance and management of boiler plants
2. The steam and combustion processes
3. Safe boiler operation techniques
4. About pollutants and the technologies that exist to reduce emission levels
5. How to achieve peak boiler plant efficiencies
6. How to identify and troubleshoot boiler problems quickly and Efficiently.

B.TUJUAN PELATIHAN BOILER MAINTENANCE

1. Identify the various types of boilers
2. Use essential terms and understand their key applications
3. Describe the typical characteristics of fuels fired
4. Perform basic combustion and process calculations
5. Recognize the impact fuels have on the boiler heat transfer surfaces
6. Describe the ancillary equipment associated with steam boiler plants and their integral role in the safety of the boiler
7. Outline the applicable pressure part design codes and explain their influence on boiler pressure parts sizing, inspection and non-destructive examination
8. Initiate an effective inspection and maintenance program
9. Minimize forced outages and prevent serious damage to boiler equipment
10. provide an overview of the legislative requirements plus the essential steps and responsibilities for the repair of boilers
11. Recognize the importance of and implement the procedures for the protection of a boiler during cold storage

C.MATERI PELATIHAN OPERATOR BOILER

1. INTRODUCTION
   Types of package boilers and their applications
   Boiler components, terminology and definitions
2. FUEL COMBUSTION AND STEAM GENERATION PROCESS
   Overview of the boiler heating and steam generation process
   Influence of fuel types on boiler design and operation
   Firing appliances
   Basics to the theory of combustion and fundamentals of steam generation
   Thermal efficiency
   Fire-side deposits and their influences
3. BOILER AUXILIARY PLANT
   Water treatment and dosing plant
   Feed water pumps, valves, steam traps, piping, fans, and dampers
   Firing systems
   Economizers and heat recovery equipment
   Flue gas cleaning and dust removal
   Soot blowers
4. OPERATIONS AND CONTROLS
   Boiler instrumentation and its purpose
   Typical P&I diagrams for coal/oil fired package units
   OEM operating manuals
   Control systems or loops
   Operation and control philosophy, sequences and procedures
   Safety equipment and emergency procedures
   Typical operational problems, reasons for the problems
   Troubleshooting
   Operating records and logs
   The do’s and don’ts of boiler operation and corrective action
5. PRESSURE CONTAINING COMPONENTS
   Basics to codes calculation theory and assumptions
   Overview of design parameters for shell, furnace, plates and tubing Importance of pressure part inspection. 6.
6. PLANNING AND MANAGING BOILER MAINTENANCE
   Critical importance of maintenance policies and programs
   Manufacturers literature and requirements
   Regularity of inspections and maintenance
   Critical items for maintenance for safety, efficiency and reliability
   Country/state legislation regarding inspection and repairs
   Authorized inspection authority involvement
   Maintenance records and preventative maintenance
   In-house vs contractor repair maintenance
   The do’s and don’ts in terms of boiler maintenance
7. MANAGING BOILER REPAIRS, TROUBLESHOOTING & MODIFICATIONS
   When does a boiler repair become a boiler modification?
   Importance of historical records
   Understanding the steps and requirements when undertaking modifications
   Boiler owner and contractor responsibilities
   AIA and their inspection points
   The do’s and don’ts regarding boiler repairs
8. COLD STORAGE OF A BOILER
   Importance of an established storage period, preservation steps and return of the boiler
   Storage instructions and procedures
   Consequences of no plan
9. EMISSION CONTROLS AND ENVIRONMENTAL CONSTRAINTS
   Types of emissions for different fuels fired
   Control of boiler flue gas emission
   Flue gas cleaning and scrubbing equipment
   Oil and gas burner design to reduce NOx emissions
   Effectiveness of gas cleaning or scrubbing equipment
   Acceptable emission levels
10. PRACTICAL SESSIONS

D.PESERTA  PELATIHAN BOILER

1. Senior Boiler Plant Operators, Repairers & Installers
2. Boiler Plant Engineers
3. Operation, Maintenance, Inspection & Repair Managers, Supervisors & Engineers
4. Mechanical Engineers & Technicians
5. Design Engineers, Insurance Company Inspectors